Showing posts with label Three-Eleven. Show all posts
Showing posts with label Three-Eleven. Show all posts

09 October 2010

The Genesis of the Airbus A320



As far back as the late 1960s while the Airbus Industrie was still a start up finalizing the design of the A300 was there a realization among the major airframe manufacturers of Europe that there would be a need for a single-aisle aircraft to replace the aging fleets of BAC One-Elevens, Tridents, and Caravelles. A multitude of designs emerged from the various companies as there was a common desire for a "European" competitor to the highly successful Douglas DC-9 and Boeing 737 airliners. By the new decade, only France and the UK had the industrial capacity and expertise in putting a such an aircraft into service, but the UK was reeling from not just the withdrawal from the Airbus consortium, but the eventual cancellation of the BAC Three-Eleven project that caused the UK to withdraw from Airbus in the first place. France was putting its weight behind the Dassault Mercure, but the devaluation of the US dollar, the increase in the price of oil following the 1973 Yom Kippur War and Arab oil embargo and the short range of the Mercure (at full payload it was barely a 1000 miles) meant that the Mercure wasn't the aircraft the airline industry wanted at the time. BAC found itself reliant on new versions of the BAC One-Eleven, the 475 and 500 variants, but even these designs were failing miserably against Boeing and McDonnell Douglas on the world market. 

At the 1971 Paris Air Show BAC announced the QSTOL (Quiet Short Take Off/Landing) airliner which looked like a scaled up, wide-body version of the later BAe-146 airliner. But BAC lacked the financial capital to commit the QSTOL to production and the UK government, smarting after the cancellation of the BAC Three-Eleven and the bankruptcy of Rolls-Royce, was hesitant to fund the launch of the QSTOL and project died quietly that year. In February of the following year BAC formed a consortium with MBB of West Germany and Saab-Scania of Sweden to develop the Europlane with the realization that a joint venture was the only way to secure the financing to launch production of any new jetliner. CASA of Spain joined later than year and at the 1972 Farnborough Air Show, the Europlane was announced only to be redesigned for the 1973 Paris Air Show as a CF6/RB.211 rear twinjet with a T-tail that borrowed heavily from the BAC Three-Eleven design. But politics intervened- with MBB heavily committed to the A300 program, Aerospatiale saw the Europlane as distracting MBB from full commitment to Airbus Industrie. Eventually, the Europlane, too, died quietly. 

But while the Europlane venture was active, Hawker Siddeley formed a rival team called CAST (Civil Aircraft Study Team) with VFW-Fokker and Dornier to look into a family of aircraft to compete with Europlane. CAST got off the ground in 1972 and though design studies never got as far as Europlane did, one design did emerge that was a single-aisle twin with underwing engines. At the 1974 Farnborough Air Show, the Group of Six was announced- a new consortium to replace both Europlane and CAST with both BAC and Hawker Siddeley, Aerospatiale, both Dornier and MBB, and VFW-Fokker. The Group of Six combined the work of Europlane and CAST into a new project that featured two designs- a 200 seater designated Type A and a 110+ seater designated Type B. The Type A design became the Airbus A310. With the entry of Dassault into the consortium it became the Group of Seven. The British offered new variants of the both Trident and One-Eleven and the French offered two designs, the Aerospatiale A200 and the similar looking Dassault Mercure 200 with CFM56 engines. 

This attempt at the Type B from the Group of Seven ended when the French insisted upon a lead role and Dassault broke away to pursue a joint venture with McDonnell Douglas based on the Mercure 200 design. That effort also failed due to issues of design leadership between the two companies and with the nationalization of the BAC in 1977 to form British Aerospace, the new BAe, needing a new cornerstone in the commercial market, abandoned further development of versions of the One-Eleven and joined forces with Airbus that year to develop an all-new 150-seat single-aisle aircraft under the program name of JET (Joint European Transport). BAe was offered a lead role in JET with final assembly in the UK provided the British returned to Airbus Industrie. JET was made up of British Aerospace (BAe), with Airbus being represented by MBB, VFW-Fokker, and Aerospatiale. Hawker Siddeley, now part of BAe, led the design effort for JET and created JET1, a 136-seater, and JET2, a 163-seater. Both aircraft were influenced by Aerospatiale's own previous A200 design. Both designs were powered by the GE/SNECMA CFM56 engine and early on a decision was made for a fuselage diameter larger than that of the Boeing 727/737 to allow a more comfortable six-abreast seating arrangement than that of the Boeing jets. After discussion with potential airline customers, JET1 was dropped and efforts were focused on JET2. 

In 1978 JET2 was formalized with BAe being responsible for lead design and final assembly in the UK and Airbus Industrie responsible for coordinating BAe's European partners. In the following year the UK returned to the Airbus consortium and curiously, the JET2 team was relocated to Toulouse, France and in 1980 JET2 was redesignated under the SA (Single Aisle) designator with SA1, SA2, and SA3 being various lengths of the JET2 design.

At the same time that JET2 was moved to Toulouse, Delta Air Lines issued its "Delta III" requirement for a 150-seater with 50% of the fuel burn of the Boeing 727 that formed the bulk of Delta's US domestic fleet. Keen to enlarge its market share in the United States, Airbus consulted with Delta on the the Delta III specifications and focused much of the SA work around Delta's requirements. This aircraft was finalized in 1984 and launched by Airbus Industrie as the A320. The UK government and the British aircraft industry unions pushed hard to have A320 final assembly moved back to the UK, but the increased financial commitment Airbus required to establish final production of the A320 in the UK met with disapproval by the British Parliament and A320 assembly remained where it is to this day at Toulouse. 
Ironically Delta never ended up ordering the A320 despite its needs having shaped the A320's design significantly. Much in the same way American Airlines shaped the A300 design nearly 15 years earlier, it was only years later after the A320 program was well-established that Delta ended up operating the A320, but not as a customer but as the merger partner with Northwest Airlines in 2009 which itself had a substantial A320 fleet as well as the shorter A319. 

Source: Stuck on the Drawing Board: Unbuilt British Commercial Aircraft Since 1945 by Richard Payne. Tempus Publishing, 2004, p162-175.

08 October 2010

How Rolls-Royce Scuttled British Participation in Airbus


In the late 1960s as the nascent Airbus Industrie was formalizing the design of the A300, the original intent of the consortium was to use a new 47,500 lb-thrust turbofan in development by Rolls-Royce, the RB.207. Great Britain at the time was actively involved in the early days of Airbus as a full partner, riding on the heels of the Anglo-French Concorde program. The two main British companies involved with Airbus at the time were Rolls-Royce to provide the engines for the A300 and Hawker Siddeley to provide the wing design for the airliner. However, all was not well for the commercial airframe start up as development costs in Toulouse were rising and worse yet, RB.207 development was falling behind at Rolls-Royce. I had posted earlier on the A300 that the original design for the aircraft, the HBN100, was a much larger aircraft than what resulted, seating over 300 passengers compared to the 250 of A300 as built. As result of the HBN100 being a twin jet the size of the rival Lockheed L-1011 and McDonnell Douglas DC-10, it would need more powerful engines than the Rolls-Royce RB.211 used on the Tristar and the General Electric CF6 used on the DC-10 and this responsibility was assigned to Rolls-Royce to develop the RB.207. 

With the development of the RB.207 behind schedule, timing could not have been worse in 1968 when European financial houses made a run on the French gold reserves that depleted the reserves by 30% in a short period of time and caused not just the collapse of the French franc, but the collapse of President Charles De Gaulle's government amidst political unrest in the country. As economic malaise spread through Europe, airlines began to have doubts about the viability of the A300 and its original 300+ seating capacity. Airbus partners Sud-Aviation and Hawker Siddeley even began to prepare fall back designs based around a smaller aircraft. 

Matters worsened through the year for Airbus as the Rolls-Royce was also developing the RB.211 engine for the Tristar as well as the RB.207. Given that three engines were going into the Tristar versus only two engines for the original A300 design, Rolls-Royce began to divert engineering resources from the RB.207 program to the RB.211 program which was facing technical issues of its own as the world's first three-spool engine design. The RB.207 wasn't even Airbus' first choice for the A300. French engine manufacturer SNECMA had partnered with Pratt & Whitney to offer the JT9D engine which was initially favored by Airbus, but Rolls-Royce exercised its considerable political clout and had the UK government push for a "European" engine in the form of the proposed RB.207. Rolls-Royce even went as far as to suggest that it was wrong for an American engine be part of a European aircraft. Due to pressure from Rolls-Royce and the UK government, the RB.207 engine was selected for the original A300 design but in just a few years it was Rolls-Royce itself that was putting more emphasis on the RB.211 for the Tristar than the RB.207 it had pushed for just a few years earlier!

The writing on the wall came when Roger Beteille, the head of Airbus, found out the selling price of the RB.211 engine. He had found out that two RB.207 engines would cost more than three RB.211 engines which put the A300 at a considerable price disadvantage to the Tristar. There was no way the A300 would succeed if Airbus stuck it out with Rolls-Royce and the RB.207 engine. The only way Airbus could find a way out was to change the size of the A300 from a 300+ seat aircraft to a 250 seat maximum aircraft. It was a master stroke that saved the program as it now made existing engines in the form of the RB.211 and the CF6 now appropriate for the A300 and Pratt & Whitney/SNECMA could now offer the JT9D as well. 

In December 1968, the A300 was formally launched as a 250 seater with a wider range of engine options that left out the RB.207 engine. As a smaller aircraft, the airlines of Europe were more interested in the design and ironically, it was the head of Hawker Siddeley, Sir Harry Broadhurst, who announced that the RB.207 engine wasn't needed and that the JT9D was on the table as an option for the new A300 design. At this point things got very complicated for the UK government. Money had been provided for the development of the RB.207 engine for the original A300 design. Money had also been invested in the BAC Three-Eleven, which was now square in competition with new, smaller A300 design. The Three-Eleven would have been powered by two RB.211 engines, the engines that Rolls-Royce had given development priority over the RB.207. In the end, a need for address Great Britain's trade deficit meant that official support was given to the Three-Eleven program. This also increased the market for the RB.211 engine as continual problems at Rolls-Royce eventually resulted in the company going into receivership with the British government to keep it afloat. By the summer of 1970 Great Britain withdrew from the Airbus consortium as continued support for Rolls-Royce put it in conflict with the A300, but Sir Harry Broadhurst felt Hawker's investment was worth keeping and Hawker Siddeley remained with the Airbus consortium as a major subcontractor building the wings for the A300.